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To push upper boundaries of thermal conductivity in polymer composites, understanding of thermal transport mechanisms is crucial. Despite extensive simulations, systematic experimental investigation on thermal transport in polymer composites is limited. To better understand thermal transport processes, we design polymer composites with perfect fillers (graphite) and defective fillers (graphite oxide), using polyvinyl alcohol (PVA) as a matrix model. Measured thermal conductivities of ~1.38 ± 0.22 W m⁻¹K⁻¹in PVA/defective filler composites is higher than those of ~0.86 ± 0.21 W m⁻¹K⁻¹in PVA/perfect filler composites, while measured thermal conductivities in defective fillers are lower than those of perfect fillers. We identify how thermal transport occurs across heterogeneous interfaces. Thermal transport measurements, neutron scattering, quantum mechanical modeling, and molecular dynamics simulations reveal that vibrational coupling between PVA and defective fillers at PVA/filler interfaces enhances thermal conductivity, suggesting that defects in polymer composites improve thermal transport by promoting this vibrational coupling. 

Creating tissue and organ equivalents with intricate architectures and multiscale functional feature sizes is the first step toward the reconstruction of transplantable human tissues and organs. Existing embedded ink writing approaches are limited by achievable feature sizes ranging from hundreds of microns to tens of millimeters, which hinders their ability to accurately duplicate structures found in various human tissues and organs. In this study, a multiscale embedded printing (MSEP) strategy is developed, in which a stimuli-responsive yield-stress fluid is applied to facilitate the printing process. A dynamic layer height control method is developed to print the cornea with a smooth surface on the order of microns, which can effectively overcome the layered morphology in conventional extrusion-based three-dimensional bioprinting methods. Since the support bath is sensitive to temperature change, it can be easily removed after printing by tuning the ambient temperature, which facilitates the fabrication of human eyeballs with optic nerves and aortic heart valves with overhanging leaflets on the order of a few millimeters. The thermosensitivity of the support bath also enables the reconstruction of the full-scale human heart on the order of tens of centimeters by on-demand adding support bath materials during printing. The proposed MSEP demonstrates broader printable functional feature sizes ranging from microns to centimeters, providing a viable and reliable technical solution for tissue and organ printing in the future. 

Controlled growth of islands on plasmonic metal nanoparticles represents a novel strategy in creating unique morphologies that are difficult to achieve by conventional colloidal synthesis processes, where the nanoparticle morphologies are typically determined by the preferential development of certain crystal facets. This work exploits an effective surface-engineering strategy for site-selective island growth of Au on anisotropic Au nanostructures. Selective ligand modification is first employed to direct the site-selective deposition of a thin transition layer of a secondary metal, e.g., Pd, which has a considerable lattice mismatch with Au. The selective deposition of Pd on the original seeds produces a high contrast in the surface strain that guides the subsequent site-selective growth of Au islands. This strategy proves effective in not only inducing the island growth of Au on Au nanostructures but also manipulating the location of grown islands. By taking advantage of the iodide-assisted oxidative ripening process and the surface strain profile on Au nanostructures, we further demonstrate the precise control of the islands’ number, coverage, and wetting degree, allowing fine-tuning of nanoparticles’ optical properties. 

Abstract Nanocomposites made from alginate and nanoclay are extensively applied for diverse biomedical applications. However, the lack of a clear understanding of the interactions between alginate and nanoclay makes it difficult to rationally design the nanocomposites for different material extrusion‐based 3D bioprinting strategies. Here, a combined analytical model is proposed to accurately predict the interaction mechanisms between alginate and nanoclay through small‐angle neutron scattering. These mechanisms are summarized into a phase diagram that can guide the design of alginate‐nanoclay nanocomposites for different bioprinting applications. The rheological properties of various nanocomposites are measured to validate the proposed interaction mechanisms at the macroscale. Accordingly, three representative extrusion‐based bioprinting strategies are linked with the nanocomposite design and applied to freeform fabricate complex structures. A roadmap is summarized to bridge the gap between biomaterial design and bioprinting processes, enabling the rapid and rational selection of biomaterial formula based on available 3D printing methods, and vice versa. 

Abstract Embedded ink writing (EIW) is an emerging 3D printing technique that fabricates complex 3D structures from various biomaterial inks but is limited to a printing speed of ∼10 mm s⁻¹due to suboptimal rheological properties of particulate‐dominated yield‐stress fluids when used as liquid baths. In this work, a particle‐hydrogel interactive system to design advanced baths with enhanced yield stress and extended thixotropic response time for realizing high‐speed EIW is developed. In this system, the interactions between particle additive and three representative polymeric hydrogels enable the resulting nanocomposites to demonstrate different rheological behaviors. Accordingly, the interaction models for the nanocomposites are established, which are subsequently validated by macroscale rheological measurements and advanced microstructure characterization techniques. Filament formation mechanisms in the particle‐hydrogel interactive baths are comprehensively investigated at high printing speeds. To demonstrate the effectiveness of the proposed high‐speed EIW method, an anatomic‐size human kidney construct is successfully printed at 110 mm s⁻¹, which only takes ∼4 h. This work breaks the printing speed barrier in current EIW and propels the maximum printing speed by at least 10 times, providing an efficient and promising solution for organ reconstruction in the future.